Dubai, United Arab Emirates
STABILTRAK 102
Stabiltrak 102
Two-Component, High-Strength Polyurethane Adhesive System
Stabiltrak 102 is a fast-reactive, two-component polyurethane injection resin engineered for the stabilization and reinforcement of railway embankments and water-bearing soils. Designed to bond aggregates and ballast materials in dry to moderately moist conditions, this low-viscosity adhesive offers excellent substrate penetration, rapid setting time, and high strength. Its semi-rigid foam structure ensures lasting consolidation even under hydrostatic pressure, making it ideal for both preventive and emergency ground reinforcement applications.
Key Applications
-
Bonding and stabilization of railway ballast
-
Subgrade and substructure reinforcement
-
Consolidation of aggregates and rock formations
-
Point repair of railway foundations
-
Sealing of water-bearing strata and tunnel walls under pressure
Product Advantages
-
Low viscosity for excellent substrate penetration
-
Fast-reactive formula with adjustable curing time
-
High mechanical strength with compressive strength ≥ 55 MPa
-
Semi-rigid foam structure with closed-cell technology
-
Hydrophobic reaction when in contact with water
-
Flame-retardant, low-flammability composition
-
Environmentally stable and safe in application
Technical Characteristics
|
Property |
Value |
|
Mixing ratio (A:B) |
1:1 (volume) |
|
Viscosity (at 25 °C) |
150–250 mPa·s |
|
Density (foam) |
~1130 kg/m³ |
|
Compressive strength |
≥ 55 MPa |
|
Flexural strength |
≥ 25 MPa |
|
Shore D hardness |
~80 |
|
Flash point |
> 200 °C |
|
Start of reaction |
~10 min |
|
Final reaction time |
11–16 min |
|
Expansion ratio |
1.0–1.2 (volume-based) |
Packaging
-
Metal canisters:
– Component A: 30 kg
– Component B: 36 kg -
Steel drums:
– Component A: 205.5 kg
– Component B: 250 kg -
Custom packaging available upon request
Storage & Shelf Life
Store in dry, ventilated conditions between +10 °C and +25 °C. Under proper conditions, the product remains usable for up to 12 months. Avoid exposure to temperatures below +5 °C. Once opened, use the contents within 24 hours.
Application Guidelines
-
Mix components A and B in a 1:1 volume ratio using a dual-component injection system with a static mixer.
-
Apply using a spray lance; dry conditions are preferred, though mild moisture is acceptable.
-
Upon contact with moisture, the resin reacts to form a rigid-foam polyurethane.
-
Ensure materials and surfaces are between +6 °C and +45 °C during application.
-
Maintain ambient temperature at least 3 °C above dew point with relative humidity below 85%.